A high speed mixer for plastic is designed to deliver rapid, uniform blending of plastic pellets, powders, additives, and color masterbatches, catering to industries such as packaging, automotive, and manufacturing. Engineered for performance and reliability, this equipment ensures consistent material homogeneity while optimizing production workflows.
Product Parameters：
Key Features
1. Dynamic Mixing Technology
The mixer employs a high-speed rotor-stator system with precision-engineered blades, generating intense shear forces that break down agglomerates and distribute additives evenly. The adjustable rotational speed allows customization for different materials—low speeds for gentle blending of fragile fillers, and high speeds for rapid dispersion of pigments or stabilizers. A dual-layered mixing chamber with thermal insulation minimizes heat loss/gain, maintaining optimal temperature control during processing.
2. Robust Construction for Heavy-Duty Use
Built with a corrosion-resistant alloy steel chamber and wear-resistant tungsten carbide blade tips, the mixer withstands abrasive materials like glass-filled polymers or calcium carbonate fillers. The lid features an airtight seal and interlocking safety switches, preventing material spillage and ensuring operator safety during operation. The base is equipped with vibration-dampening mounts to reduce noise and stabilize high-speed rotations.
3. Easy Maintenance and Hygiene
The mixer’s detachable components—including blades, chamber liners, and discharge valves—simplify cleaning and inspection. Smooth interior surfaces resist material buildup, while quick-release clamps allow fast disassembly for thorough sanitization between different batches, critical for applications requiring zero cross-contamination (e.g., food-grade plastics).
Operational Guide
1. Pre-Operation Preparation
Inspection: Verify that the mixing chamber is clean and free of residual materials. Check blade tightness and lubricate moving parts as per the maintenance schedule. Ensure the safety interlocks and discharge valve are functioning correctly.
Material Loading: Add base polymers (pellets or powders) through the top hopper, followed by additives (e.g., color masterbatch, antioxidants) to ensure uniform distribution. Avoid exceeding the recommended fill capacity (typically 60–70% of chamber volume to allow space for turbulent mixing).
2. Process Setup and Execution
Parameter Input: Select the pre-saved recipe or manually input speed, time, and temperature settings based on material properties. For heat-sensitive plastics, activate the cooling jacket to maintain low temperatures; for moisture-sensitive materials, connect a vacuum system to eliminate humidity.
Mixing Phase: Start the motor and monitor the process via the control screen. The high-speed rotation creates a vortex effect, lifting materials to the top of the chamber and forcing them downward, ensuring 360° contact with the blades for complete dispersion.
3. Discharge and Post-Processing
Unloading: Once the cycle finishes, open the bottom discharge valve to release the mixture into a waiting hopper or conveyor system. Use a soft brush to remove any residue from the chamber walls.
Cleaning: For frequent color or material changes, disassemble the blades and chamber liner, washing them with non-abrasive solvents. Wipe the control panel with a dry cloth to maintain functionality.
Why Choose This High Speed Mixer?
Superior Mixing Quality: Eliminates streaks, lumps, or additive segregation, ensuring consistent physical and mechanical properties in final products like injection-molded parts or extruded profiles.
Adaptability: Handles a wide range of plastic types—from rigid PVC and polypropylene to flexible TPE—and accommodates various additive forms (powders, liquids, fibers), making it suitable for diverse manufacturing needs.
A high speed mixer for plastic is designed to deliver rapid, uniform blending of plastic pellets, powders, additives, and color masterbatches, catering to industries such as packaging, automotive, and manufacturing. Engineered for performance and reliability, this equipment ensures consistent material homogeneity while optimizing production workflows.
Product Parameters：
Key Features
1. Dynamic Mixing Technology
The mixer employs a high-speed rotor-stator system with precision-engineered blades, generating intense shear forces that break down agglomerates and distribute additives evenly. The adjustable rotational speed allows customization for different materials—low speeds for gentle blending of fragile fillers, and high speeds for rapid dispersion of pigments or stabilizers. A dual-layered mixing chamber with thermal insulation minimizes heat loss/gain, maintaining optimal temperature control during processing.
2. Robust Construction for Heavy-Duty Use
Built with a corrosion-resistant alloy steel chamber and wear-resistant tungsten carbide blade tips, the mixer withstands abrasive materials like glass-filled polymers or calcium carbonate fillers. The lid features an airtight seal and interlocking safety switches, preventing material spillage and ensuring operator safety during operation. The base is equipped with vibration-dampening mounts to reduce noise and stabilize high-speed rotations.
3. Easy Maintenance and Hygiene
The mixer’s detachable components—including blades, chamber liners, and discharge valves—simplify cleaning and inspection. Smooth interior surfaces resist material buildup, while quick-release clamps allow fast disassembly for thorough sanitization between different batches, critical for applications requiring zero cross-contamination (e.g., food-grade plastics).
Operational Guide
1. Pre-Operation Preparation
Inspection: Verify that the mixing chamber is clean and free of residual materials. Check blade tightness and lubricate moving parts as per the maintenance schedule. Ensure the safety interlocks and discharge valve are functioning correctly.
Material Loading: Add base polymers (pellets or powders) through the top hopper, followed by additives (e.g., color masterbatch, antioxidants) to ensure uniform distribution. Avoid exceeding the recommended fill capacity (typically 60–70% of chamber volume to allow space for turbulent mixing).
2. Process Setup and Execution
Parameter Input: Select the pre-saved recipe or manually input speed, time, and temperature settings based on material properties. For heat-sensitive plastics, activate the cooling jacket to maintain low temperatures; for moisture-sensitive materials, connect a vacuum system to eliminate humidity.
Mixing Phase: Start the motor and monitor the process via the control screen. The high-speed rotation creates a vortex effect, lifting materials to the top of the chamber and forcing them downward, ensuring 360° contact with the blades for complete dispersion.
3. Discharge and Post-Processing
Unloading: Once the cycle finishes, open the bottom discharge valve to release the mixture into a waiting hopper or conveyor system. Use a soft brush to remove any residue from the chamber walls.
Cleaning: For frequent color or material changes, disassemble the blades and chamber liner, washing them with non-abrasive solvents. Wipe the control panel with a dry cloth to maintain functionality.
Why Choose This High Speed Mixer?
Superior Mixing Quality: Eliminates streaks, lumps, or additive segregation, ensuring consistent physical and mechanical properties in final products like injection-molded parts or extruded profiles.
Adaptability: Handles a wide range of plastic types—from rigid PVC and polypropylene to flexible TPE—and accommodates various additive forms (powders, liquids, fibers), making it suitable for diverse manufacturing needs.
